Cardboard Tray And Sleeve

Custom Cardboard Tray and Sleeve Packaging

If you’ve ever picked up a box where the sleeve glided smoothly off to reveal a perfectly fitted tray, you’ll know how satisfying the experience can be. That little moment of reveal can make all the difference between packaging that’s “just there” and packaging that earns a second look. We’ve worked with startups, boutique chocolatiers, and electronics brands who all chose tray-and-sleeve packaging because it balances practicality with presentation.

The One Style We Can’t Stop Making (And Why)

I’ve been in packaging long enough to see trends come and go, but tray and sleeve packaging has never fallen out of favour. Why? Because it adapts. Slip the sleeve off and you’ve got a neat tray that protects your goods. Slide it back on and suddenly the product looks gift-ready, retail-ready, and professional. One month we’re building these for gourmet macarons, the next for skincare starter kits — the structure works for almost anything.

Why a 2mm Gap Can Cost You a 5-Star Review?

Many see packaging as just a container. We see it as your brand’s crucial first touchpoint. A poorly fitted sleeve or a loose tray instantly cheapens a premium product. But precision-engineered packaging—with the exact sleeve tension, tray depth, and flawless print—commands attention and respect. It transforms a simple unboxing into a tactile experience that builds value and loyalty before the product is even seen.

What’s Your Vibe? Let’s Build to Match.

Not every product needs the same treatment. That’s why we build your packaging around you:

• Slimline cardboard sleeves for chocolates, stationery, and soaps.
• Deep trays with reinforced walls for cosmetics or fragile items.
• Custom cut-outs or windows so buyers can see exactly what’s inside.
• Eco-friendly kraft sleeves for brands leaning into natural and sustainable appeal.

And if you’re going for something more elevated? Add foil stamping, embossing, or soft-touch finishes — the kind that customers can’t help but run their fingers across.

Real-World Details That Keep It Sale-Ready

Here’s what makes these boxes reliable for day-to-day use:

• Strong boards (250–400gsm) that hold shape in transit.
• Sleeves sized precisely so they don’t slip off or tear.
• Printing that won’t smudge when handled in shops.
• Food-safe inks if your packaging is headed for the bakery shelf.
• Flat shipping and easy assembly so you’re not wasting storage space.

Here’s How Our Clients Are Winning with Sleeves

One of our bakery clients used plain trays before — practical, but invisible on the shelf. We introduced kraft sleeves with bold black branding and a die-cut window. Within a week, they told us customers were picking up boxes just to peek inside. That’s the power of presentation. Another skincare brand we work with uses sleeves for seasonal campaigns — same tray, new sleeve design — cutting costs while keeping launches fresh.

Why It Matters for Your Business

• Wholesale Efficiency: Same trays, multiple sleeve designs = flexibility.
• Shelf Impact: Looks retail-ready, even for small batch runs.
• Eco Options: Kraft and recycled stocks available.
• Brand Consistency: CMYK or Pantone printing keeps colours spot-on every run.

Our Process — From Idea to Delivery

1. Briefing: You send us dimensions, style notes, or even a sketch.
2. Design: Use your artwork, or let our designers create something tailored.
3. Proofing: We’ll show you a digital mockup (or physical sample if needed).
4. Production: Printing, cutting, and finishing all handled in-house.
5. Delivery: Packed flat, shipped fast, and ready for assembly.

FAQs About Cardboard Tray and Sleeve Packaging

I’m only making 200 boxes — is that too small for an order?

Not even slightly. We champion startups and small batches. Our minimum is just 100 units, and we work hard to ensure your per-box price remains fair and competitive, even at lower volumes.

Can we print on the inside of the sleeve too?

Absolutely. It’s a brilliant way to hide a surprise—a thank you note, ingredients, or a secret pattern that customers only see when they slide the sleeve off. It makes the unboxing feel that much more special.

How eco-friendly are my options?

You can feel good about them. We offer fully recyclable options like unbleached kraft and recycled board, all printed with clean soy-based inks. It’s an easy way to align your packaging with your values.

My product is fragile. How do you prevent damage?

We don’t take chances. Let us know your concerns and we can engineer solutions like: fitted foam inserts, rigid reinforced trays, or protective corner bracing. Your product arrives perfectly intact.

What’s the typical production timeline?

You can expect your finished sleeves in roughly 10-12 working days. Running behind schedule? Talk to us—we offer expedited rush services to hit your deadline.