Full Flat Double Tray Boxes

Our full flat double tray boxes are the perfect packaging solution for your products. With a double tray design, they provide enhanced protection and stability during transportation. Customizable with various materials, finishes, and printing options, these boxes can showcase your brand and product information. They are not only sturdy and reliable but also versatile, allowing for easy access and reassembly. At Buy Packaging Boxes, we prioritize your unique needs and offer a seamless ordering process. Elevate your packaging game and ensure your products reach customers in pristine condition with our full flat double tray boxes.

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Full Flat Double Tray Boxes
Premium MaterialsStrong, food-grade options
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Advantages & Benefits

6 Reasons UK Businesses Order From Us Again & Again

Trusted by startups, bakeries, and enterprise brands across the UK — for quality, speed, and value that scales with you.

Stronger Brand Impact

Packaging customers remember long after unboxing.

Secure & Product-Safe

Robust protection throughout transit and delivery.

Fast & Reliable

Quick turnaround with tracked dispatch every time.

Expert Support

Packaging specialists guide every step of your order.

Sustainable Choices

Eco materials that align with your brand values.

Cost-Effective & Scalable

Small batch to bulk — competitive pricing throughout.

Introduction:

When it comes to packaging finding the right solution that combines functionality and aesthetics can make all the difference. At Buy Packaging Boxes we understand the importance of packaging in enhancing your brand image and protecting your products. That’s why we offer a wide range of custom full flat double tray boxes designed to meet your specific requirements. In this article, we will explore the benefits and features of our full flat double tray boxes and how they can add value to your business.

Unveiling the Full Flat Double Tray Boxes:

Our full flat double tray boxes are an innovative packaging solution that offers both versatility and durability. These boxes consist of two trays, an inner tray, and an outer tray, which fit snugly together to create a secure and robust packaging structure. The double tray design ensures that your products are held firmly in place minimizing the risk of damage during transit.

Customization Options:

At Buy Packaging Boxes, we understand that every business has unique needs and branding requirements. That’s why we offer customization options for our full flat double tray boxes. You can choose from a variety of materials including sturdy cardboard and eco-friendly options to suit your preferences and sustainability goals. Additionally, we provide various finishes such as gloss or matte and printing options to incorporate your branding elements, logos and product information. Our expert team will work closely with you to create packaging that aligns with your brand identity and grabs the attention  of your target audience.

Protecting Your Products:

When it comes to packaging, protection is paramount. Our full flat double fray boxes are designed to offer optimal product security. The double tray structure provides additional rigidity preventing any bending or breakage during handling and transportation. The snug fit of the trays ensures that your products stay in place reducing the risk of movement and potential damage. With our full flat double tray boxes, you can have peace of mind knowing that your products will reach your customers in pristine condition.

Versatility and Functionality:

The full flat double tray boxes are not just about protection; they also offer versatility and functionality. The two trays can be easily separated allowing for convenient access to the contents. This feature is especially useful for products that require assembly or have multiple components. The trays can be reassembled effortlessly making it easy for your customers to store or reuse the packaging. Whether you are in the electronics, cosmetics or food industry our full flat double tray boxes can cater  to a wide range of product types and sizes.

Ordering Process:

At Buy Packaging Boxes, we strive to make the ordering process as smooth and hassle-free as possible. Simply visit our website, BuyPackagingBoxes.co.uk, to explore our range of full flat double tray boxes. You can browse through various design options select your preferred customization features and request a quote. If you have any questions or need assistance our friendly customer support team is always ready to help. You can reach us via email at help@buypackagingboxes.co.uk or give us a call at +44 74 5340 5053.

Conclusion:

Investing in high-quality packaging is essential for businesses looking to make a lasting impression and protect their products. With our full flat double tray boxes, you can achieve both functionality and visual appeal. Customizable, durable, and versatile these boxes are designed to meet your unique packaging needs. Visit BuyPackagingBoxes.co.uk today to explore our range and take your packaging to the next level.

Packaging Materials Built Around Your Product

Choosing the right packaging material affects product protection, print quality, finishing, presentation, and overall customer experience. Below are the most commonly used packaging materials for custom boxes.

Recommended Materials

Most Popular

Art Card

Best for retail boxes, cosmetic boxes, food sleeves, and premium full-colour printing.
Eco Choice

Kraft Card

Ideal for natural, handmade, organic, and eco-friendly product packaging.
Strong Option

Corrugation

Recommended for mailer boxes, shipping boxes, subscription boxes, and heavier products.

Standard Material Options

Black Card

Premium dark stock for luxury packaging and bold brand presentation.

Bleach Card

Clean white board for sharp printing, bright colours, and retail-ready packaging.

1 Side White Kraft

White printable outside with kraft inside for a clean yet natural look.

Texture Card

Tactile premium stock for boutique, gift, jewellery, and luxury packaging.

Bux Board

Cost-effective material for standard product boxes and everyday packaging.

Rigid Board

Used for luxury rigid boxes, magnetic boxes, drawer boxes, and premium gift packaging.
Need help choosing? Share your product size, weight, usage, and finishing requirements with us. Our team can recommend the best packaging material for protection, printing, and budget.

Custom Printing Options for Your Packaging

Printing plays a major role in how your packaging looks on shelves, in deliveries, and in customer hands. Choose from simple one-colour branding to premium full-colour artwork depending on your design, budget, and product presentation.

Recommended Printing Options

Most Popular

CMYK Full Colour

Best for detailed artwork, product images, gradients, colourful branding, and professional retail packaging.
Brand Match

Pantone Printing

Ideal when your brand needs accurate colour matching across packaging, labels, and marketing materials.
Budget Friendly

1 Colour Printing

A clean and cost-effective option for simple logos, text, kraft boxes, and minimal packaging designs.

Standard Printing Options

2 Colour Printing

Suitable for simple brand layouts that need more contrast than single-colour printing.

3 Colour Printing

A balanced option for packaging designs with limited brand colours and clean visual structure.

Screen Printing

Useful for bold solid colours, special surfaces, promotional packaging, and selected custom jobs.

Fluorescent Colour

Bright neon-style printing for packaging that needs high visibility and strong shelf impact.

Blank / No Printing

Best for plain packaging, sample runs, internal use, or when labels will be applied separately.

Custom Printing Advice

Not sure which option fits your artwork? Send us your design and we’ll guide you before production.
Artwork tip: For the best print result, provide high-resolution artwork or vector files such as AI, EPS, PDF, or SVG. Our team can also review your file before printing.

Premium Finishes & Add-Ons

Finishes and add-ons enhance the appearance, feel, durability, and shelf impact of your packaging. Whether you want a luxury presentation, stronger brand recognition, or a premium unboxing experience, the right finishing can significantly elevate your packaging.

Most Popular Finishes

Most Popular

Matte Lamination

Provides a smooth non-reflective finish with a modern luxury appearance. Ideal for cosmetic, skincare, CBD, apparel, and premium retail packaging.
Premium Choice

Gloss Lamination

Enhances colour vibrancy and adds a shiny reflective appearance that makes graphics stand out on retail shelves.
Luxury Finish

Soft Touch Lamination

Creates a velvet-like feel that instantly gives packaging a premium and high-end tactile experience.

Specialty Finishes & Add-Ons

Foil Stamping

Available in gold, silver, rose gold, copper, and custom foil colours to highlight logos and branding elements.

Spot UV

Adds a glossy coating to selected design areas, creating contrast and attracting attention to key branding elements.

Embossing

Raises selected artwork above the surface to create depth, texture, and a premium tactile effect.

Debossing

Presses artwork into the material surface to create elegant and sophisticated branding effects.

Holographic Finish

Produces a rainbow reflective effect that delivers strong shelf presence and premium visual appeal.

Metalized Finish

Provides a metallic surface effect ideal for luxury cosmetics, electronics, fragrances, and gift packaging.

Aqueous Coating

A water-based protective coating that improves durability while maintaining an environmentally friendly finish.

Window Patching

Adds a transparent display window allowing customers to view the product without opening the packaging.

Custom Inserts

Paperboard, foam, corrugated, or molded inserts designed to secure and present products professionally.
Expert Recommendation: For most premium retail packaging, we recommend Matte or Soft Touch Lamination combined with Foil Stamping and Spot UV. This combination creates a professional, luxury appearance while enhancing brand visibility and customer perception.

Product Packaging Specifications

Our custom packaging is made to match your product size, branding, material choice, printing requirements, and finishing preferences. Below are the standard specifications we support for most packaging products.

Standard Specifications

Custom Made

Sizes

Available in custom sizes according to your product dimensions, including length, width, height, and special shape requirements.
Flexible Order

Quantities

Suitable for short runs, bulk orders, wholesale packaging, product launches, and repeat business packaging requirements.
Retail Ready

Usage

Ideal for retail display, ecommerce shipping, product protection, gifting, branding, and professional presentation.

Specification Details

Material Thickness

Available in different GSM, board thickness, rigid board grades, and corrugated flute options depending on product weight.

Printing Method

Supports CMYK, Pantone, single-colour, multi-colour, screen printing, and custom artwork printing options.

Finishing Options

Includes matte, gloss, soft touch, foil stamping, spot UV, embossing, debossing, holographic, and window patching.

Artwork Format

Preferred artwork files include AI, EPS, PDF, SVG, PSD, CDR, and high-resolution image formats.

Box Style

Available in tuck end, sleeve, tray, mailer, gable, display, window, rigid, drawer, hanger, and custom structural styles.

Design Support

Our team can guide you with layout, dieline, artwork preparation, material selection, and print-ready file checking.
Production note: Final specifications may vary based on product size, selected material, artwork complexity, printing method, finishing choice, and order quantity.

Frequently Asked Questions

Find quick answers about custom packaging, materials, printing, artwork, order quantities, production, and delivery. If you need product-specific help, our team can guide you before placing an order.

Can I order custom sizes?

Yes, we can manufacture packaging in custom sizes according to your product dimensions, style, and usage requirements.

Which material is best for my packaging?

The best material depends on your product weight, presentation, print design, and budget. Common options include art card, kraft card, bux board, rigid board, and corrugated stock.

Can I print my logo and artwork?

Yes, we support custom logo printing, full-colour artwork, Pantone colours, one-colour printing, and other branding options depending on your packaging design.

Which artwork file formats do you accept?

We recommend AI, EPS, PDF, SVG, PSD, CDR, or high-resolution image files. Vector artwork gives the best print quality.

Do you offer premium finishes?

Yes, we offer matte lamination, gloss lamination, soft touch, foil stamping, spot UV, embossing, debossing, holographic finish, window patching, and custom inserts.

Can I get help before ordering?

Yes, share your product size, quantity, material preference, artwork, and finishing requirements. Our team can recommend the best packaging solution.
Still have questions? Send us your product details and our packaging team will help you choose the right box style, material, printing, and finishing options.
Simple Process

How It Works

From first enquiry to your door in five straightforward steps.

1

Choose Your Box

Pick a style or go fully custom to match your vision.

2

Send Your Details

Share dimensions, quantity, and artwork files.

3

Approve Your Proof

Review a 3D mockup before production starts.

4

Production Begins

Expert quality checks throughout the run.

5

Delivered to You

Carefully packed and tracked to your door.

Recent Customer Success Stories

Recent Packaging Projects

Explore recent custom packaging projects delivered for UK brands across different industries.

View All Success Stories →

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